After 20 years of experience, we pride ourselves on delivery of a number of successful projects across various domains in industrial automation and process optimization. Our team has implemented industry-leading projects, including innovative applications, data integration platforms, and pioneering cybersecurity solutions. Below is a snapshot of our recent key projects.
Process Plant Data Management
Implementation of Aspen IP.21, Aspen Process Explore, A1PE, development of Dashboard and DMR (Daily Monitoring Sheet) at Pak Arab Fertilizers
Implementation of IP21, along with A1PE, graphic displays, executive dashboards, monitoring screens along with AspenTech MES collaboratives and load balancer at PARCO.
Implementation of Aspen IP.21, Aspen Process Explore, A1PE, development of Dashboard and DMR (Daily Monitoring Sheet) at Fatima fertilizer company.
LIMS local application development deployed and integration with IP21. Development of Lab Reporting System at Fatima fertilizer company.
Upgradation of IP21, LIMS, IP21 Clone, Implementation of MES collaborative, Aspen Calc, Enabled operating envelope with Email Alerts at Fatima Fertilizer Company Ltd.
Implementation of Aspen IP.21, A1PE along with the Digital Twin of Amine Sweetening Unit (POC) at United Energy Ltd..
Digitalization of Daily Monitoring Reports for PARCO.
Digitalization of Daily Monitoring Reports for Pak Arab Fertilizer.
Implementation of Aspen IP.21, A1PE along with development daily and Realtime GRM calculator, Tank Inventory Management System at BYCO Petroleum.
System Integrations
Integration of SAP HANA and IP21 (Data Historian) for Enterprise Level Asset Performance Overview at PARCO
Implementation of OPC’S server, IP21(Data Historian), Netwall, Enterprise Data Historian and Aspen1 Explorer along with real-time monitoring dashboards and reports, Integration with SAP HANA, and migration of old historian (PI) data at Engro Fertilizer Complex comprising of the second largest urea complex in the world.
Integration of GE, Allen Bradley PLC’s by deploying KEPWARE and MATRIKON OPC’S at Pak Arab fertilizers.
Design and implementation of 10G network with complete virtualization and automatic backup and recovery system using load balancer, VEEM VM backups at PARCO.
Refinery Planning and Scheduling
Refinery LP model development using Aspen PIMS at BYCO Petroleum
Refinery planning LP model development using Aspen unified PIMS at PARCO
Integrated Refinery Planning and Scheduling model development using Aspen United Scheduler at Parco
Refinery LP model development using Aspen PIMS (two fuel refineries and two lube refineries) at National Refinery Ltd.
Refinery LP model development using Aspen PIMS at Pakistan Refinery Ltd.
Crude Evaluation study at Pakistan Refinery Ltd.
Crude Evaluation Study at National Refinery Ltd.
Model conversion – migration of Aspen PIMS to Aspen Unified PIMS at Pakistan Refinery Ltd..
Process Optimization through Modelling, Prediction, Analytics and Control
Dynamic modelling study of chlorine buffer vessel and effects of compressor tripping at EPCL.
HYSYS Dynamic study on the feasibility of underground gas pipeline at Pakistan Petroleum Ltd.
Simulation model development of Cata Carb Unit at Fatima Fertilizer Company Ltd.
Simulation Model Development of Nitric Acid Plant at Fatima Fertilizer Company Ltd.
Real Time prediction of Nitrogen to carbon ratio and analysis of critical variables at Fauji Fertilizers.
Real Time Plant optimization/Advisory system using Aspen HYSYS optimizer to meet the sales gas specification at United Energy Ltd.
Real Time equipment efficiency monitoring using Aspen HYSYS, and Aspen Online and Aspen IP21 at Fatima Fertilizer Company Ltd.
Real time catalyst de-activation monitoring and forecasting end-of-life prediction of Reformer Unit” for Engro Fertilizer Ltd.
Pre-Heat train fouling monitoring using Aspen HYSYS, ASW and EDR at Attock Refinery Ltd.
Heat Exchanger fouling monitoring and forecasting using EDR and ASW at Engro Fertilizer.
Thermodynamic model development of Propane deasphalting Unit of Lube Refinery at National Refinery Ltd..
Refinery wide simulation and model development, Preheat Train CDU, VDU, MEROXES, VISBREAKER, Platformer, DHDS, Isom, NHT at PARCO.
Early Warning System (Soft sensor) Prediction of Lab Analysis of 4CBA using Aspen IQ and IP21 at Lotte Chemicals.
Implementation of PID Watch for health monitoring of control loops at Lotte Chemicals.
Flow Assurance Study using Aspen HYSYS upstream Dynamics Descon Engineering.
Dynamic modelling study of chlorine buffer vessel and effects of compressor tripping at EPCL.
HYSYS Dynamic study on the feasibility of underground gas pipeline at Pakistan Petroleum Ltd.
Implementation of Aspen PID Watch for real-time control loop performance monitoring at Fatima Fertilizer Company Ltd.
Industrial Cybersecurity
Secured OT cybersecurity assessment project of two gas fields of Pakistan Petroleum Ltd. Work is in progress.
First ever USB Decontamination Station implementation in Pakistan for secure usage of removable devices in OT/Control network successfully completed at Engro Fertilizers and Engro Polymer & Chemicals Ltd.
First ever implementation of data diode in Pakistan for one-way historian data replication from OT network to IT network for secure IT/OT integration at Engro Fertilizers Ltd..
Conducted OT cybersecurity assessment of OT network Pak Arab Fertilizers.
Design and implementation of network architecture for IT/OT integration as per ISA/IEC 62443 at Pak Arab Fertilizers.
Conducted OT cybersecurity assessment for secure IP21 (Historian) project implementation at Engro Polymer & Chemicals Ltd. (EPCL).
